New client commissions first sales model.

After a run of industrial models we were happy to return to our roots with an architectural sales model for a nationwide house builder. This project was for their upmarket division who hadn’t traditionally used sales models in their marketing suites but wanted to “give it a try” for this compact development of detached executive homes in the north of England. Time will tell but hopefully they’ll discover, like our regular housing clients, what an effective sales tool these models can be and will come back to us for further models in the not too distant future.

Second model this year for the subsea industry.

Last month we produced a life-size model of an offshore mooring component and we’ve followed that up this month with another “under water” project, a 1:8 scale model of a seabed scanning machine that locates unexploded ordnance on the sea floor. This was a technically complex project because it had to include a movable boom arm and a traversing gantry linked to two belt and cog mechanisms on opposite sides of the main structure. The model was set on a sloping seabed to demonstrate the self levelling legs that were a major feature of this sophisticated piece of equipment.

Industrial Model For The Offshore Mooring Market.

When we were commissioned to produce this 2.2m high display model of a mooring component for the offshore wind turbine industry, the client’s overriding brief was to keep it as light as possible to make their lives easier when transporting it overseas to exhibition events. They also wanted it to fit into two compact, flight cases, including the stand, so it could shipped as “extra luggage” on flights. Our solution was to use vac-formed plastic shells for the main body of the model and hollow box construction for the yellow end sections which kept the overall weight under 20Kg. To split the model between the two flight cases we designed it in four main sections that could be easily assembled on site. We then designed a stand that could be “flat-packed” into the flight cases but was also easy to assemble on site.

Ancient monument laser-cut and engraved from solid Ash wood.

This small scale, stylised architectural model was commissioned as part of a test project for a new educational play scheme for young children. The client wanted a simplified representation of this ancient monument in a pale coloured wood so we suggested laser cutting and engraving out of solid ash would be a suitable option. The main photo shows the 800mm long model photoshopped into a desert setting which is the context it will be used in. The smaller photos show the two sides of the model and a close up detail. You can click on the photos to enlarge them.

Educational models for two different clients.

We’ve produced a few house section models, or what might be termed “dolls house” models, over the last few years but they don’t come up very often so it was quite a coincidence when two unrelated clients ordered these very similar models within a few weeks of each other towards the end of last year. Both models were to be used as educational aids; one for a London based university and the other for a South coast county council. We delivered the models earlier this month and both clients were delighted with the finished results.

Trident Missile – Scale non-specific

At 2 metres tall this model of a Trident Missile is certainly not life-size and we were unable to establish the exact dimensions of the real thing, hence the “Scale non-specific” comment above. Made from a combination of fibreglass and plastics with a painted finish, the model was designed for use as an eye-catching display at exhibitions in the UK and abroad. Because it had to travel we supplied it with a purpose-built protective flight case.

Fantasy Ice Cream Machine

The client’s brief for this project came in the form of the very rough sketch you see in the inset photo along with a verbal description of what he wanted - a working fantasy ice cream machine to go into his brand new, ice-white themed, children’s party room. On a very tight budget we came up with this design featuring lots of buttons to press, revolving poles, moving lights, sound effects, voice-over instructions and incorporating a working freezer in the middle as well as hoppers for dispensing various toppings on the right hand side. We would have loved to have done something much more organic and Willy-Wonka-esque but there just wasn’t the budget so we had to keep the cabinet shapes simple and boxy to save money for the interactive element. The idea of the machine is that children can “make their own ice cream” and add whatever toppings they want. I just hope that the children have as much fun using it as we had making it.

River Bed Model in Fibreglass – Horizontal Scale 1:125,000, Vertical Scale 1:125

Commissioned by Cardiff University’s Engineering Department, this 6 metre x 4 metre fibreglass model of the River Severn Estuary and Bristol Channel river beds was a very technically demanding job, not just because of the huge volume of complex data involved but also because of the sheer size of the project. Comprising several large sections that bolted together, it had to be an accurate representation of the riverbed contours (at an exaggerated vertical scale) because it was being used for physical experimentation in a major research program on tidal power generation.

How we made it

The first stage was to create a “mirrored” negative (upside down and back to front) version of the river bed contours all the way from Gloucester, down the Bristol Channel as far as the open sea. This comprised six major sections and several smaller, infill sections. These contours were made from laser cut acrylic layers supported on an MDF substructure, all fixed onto a structural base board with upstanding sidewalls. To construct the accurate depths and contours we had to create our own CAD masterplan using a combination of traditional Admiralty Charts, CAD contour maps, reams of numbers giving spot depths, and numerous sections through the river bed at key areas.

Once the basic structures of the moulds were built, the contours then had to be blended into a smooth continuous “land-form” using various filling techniques. At the same time great care had to be taken to ensure the contours matched perfectly across the joins between the sections. The contours then had to be sealed and “polished” to a fine finish so that the fiberglass forms would come away cleanly from the moulds once they had cured.

The final stage was to layer up resin and fiberglass matting into the moulds, starting with the “gelcoat” layer (which is in effect the top layer and is the visible finished colour) and then several more layers of resin and matting to build up the structural integrity. The fibreglass sections were then eased out of the moulds and flipped the right way up, ready to be joined together on to a structural sub-frame which supported them all at the right height. The image shows the sections just after they have come out of the moulds. They had been loosely assembled on the floor to check for fit.

1:1250 Masterplan Model

Commissioned by the Welsh Assembly Government through an exhaustive tendering process, this model’s role was to illustrate the new infrastructure and planning proposals for a major new development area in the docks and coastal fringes of Llanelli, South Wales. The model showed new road links, new residential areas, and commercial development areas. It also used button activated fibre optic lighting to highlight six different development zones.

1:20 Model of Information Point

This model was used to help illustrate the proposed design of a new information booth. It had removable security screens and faithful representation of all the material finishes. Even the illumination was a scaled down representation of the proposed lighting system.